Prerequisites

Related lectures

Principles of welding

OBJECTIVE/SCOPE

To present an overall view of the implications of making joints by welding.

SUMMARY

This lecture describes the basic principles involved in making a welded joint. It discusses the structure and properties of both the weld metal and the heat affected zone. It explains the necessity for edge preparations when butt welding and gives examples of the types used. It outlines how the welding procedure can be varied to meet the needs of the particular joint being made.

ABBREVIATIONS

MAG Metal Active Gas welding (sometimes referred to as MIG Metal Inert Gas Welding)

MMA Manual Metal Arc welding

SAW Submerged Arc welding

HAZ Heat Affected Zone

1. INTRODUCTION

Welding offers a means of making continuous, load bearing, metallic joints between the components of a structure.

In structural work, a variety of welded joints are used. These can all be made up from the basic configurations shown in Figure 1, which are classified as follows:

  • butt joints
  • tee joints
  • lap joints
  • corner joints


As illustrated in Figure 2, a welded joint is made by fusing (melting) the steel plates or sections (the parent metal) along the line of the joint. The metal melted from each member at the joint unites in a pool of molten metal which bridges the interface. As the pool cools, molten metal at the fusion boundary solidifies, forming a solid bond with the parent metal (see Figure 3). When the solidification is complete, there is continuity of metal through the joint.

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