Magnelis® brings a touch of nature to your facades

Vegetal exterior walls, or “green walls,” are a great way to bring nature to the facade of buildings and give them a unique look. Green walls are designed either as aesthetic elements for interior or exterior décor - sometimes as works of art using plants or as elements of urban ecology. For instance, a green wall is one of the elements that makes the facade of the Musée du quai Branly in Paris so unique.

French company Tracer, a pioneer of vertical walls and vertical gardens in France, is a regular customer of ArcelorMittal Downstream Solutions’ agency in Chalon-sur-Saône. For their creations, Tracer orders ArcelorMittal construction products such as rolled steel sheets or aluminium, and especially Magnelis®, a flagship product of ArcelorMittal Europe – Flat Products.

Magnelis®

Magnelis® is an ideal product for building the metal frame of green walls:

•    Its properties and particularly its high resistance to corrosion makes it perfect for environments with permanent humidity (the presence of plants implying biological and microbial activity and micro-organisms)
•    It meets the standards requested by Tracer, which contributes to their CSTB* approval

*CSTB: Centre Scientifique et Technique du Bâtiment (Scientific and Technical Center for Building)

Downstream Solutions delivers the Magnelis® steel sheets to Tracer, who then cut them to the right dimensions for their customers’ projects. Tracer also takes care of installing the sprinkling systems and the plants, selected with the project manager to meet the desired aesthetics thanks to a database of more than 300 plants.

About Tracer

Created in 1989, Tracer is a pioneer of vertical walls and vertical gardens in France. The company has a strong know-how in vegetal solutions with more than 17 000 m² of vegetal walls and facades created with their patented products (VertiFlore®, VertiBruit®). The company has a factory located in Dijon where all materials are manufactured.

They have realised green walls for many businesses such as shopping centres, office buildings, residential buildings, schools, supermarkets, and hotels.

Text: ArcelorMittal Europe
Photos: Tracer – système VertiFlore® / Irina Kzan / Shutterstock.com

ArcelorMittal Méditerranée recently inaugurated a photovoltaic farm on its site of Fos-sur-Mer, realised in partnership with EDF Energies Nouvelles. This solar farm of 15 hectares has a capacity of 12 MWc, equal to the annual electricity consumption of 7,400 citizens, half of the town of Fos-sur-Mer. Profil du Futur, a division of ArcelorMittal Construction, was in charge of the structure’s construction and used Magnelis®,a lead product of ArcelorMittal Europe – Flat Products for solar projects.

45,000 solar panels installed in 10 months

La Fossette solar farm is composed of 45,000 solar panels and its full construction required 10 months of work and up to 40 people. The solar panels structure was designed and produced by Profil du Futur in Horbourg-Wihr (near to Colmar, in France) and with steel produced by ArcelorMittal Bremen and coated with Magnelis®.

Based on DMSE’s specifications (the consulting firm mandated by EDF Energies Nouvelles), Profil du Futur proposed a structure designed in accordance with the Eurocodes standards that could meet all the needs (soil condition (determined by the G2AVP study), climatic loads, handling in the ground, modules fixing method, etc.).

The poles are the first steps in the installation of a solar structure. For La Fossette project, micropiles were the selected method, due to the nature of the ground (rocky with large blocks). This solution involves drilling the soil to a certain depth and to a certain diameter to install the pole and pour concrete into the hole around the pole. Before installing the micropiles, pulling tests are made to check how the poles will hold in the ground.

The photovoltaic modules of La Fossette were manufactured by the company TRINA and to realise the mounting parts which hold the modules on the structure, Profil du Futur partnered with Araymond who designed and manufactured the clamps.

Magnelis®, the reference material for solar projects

The structure of La Fossette solar farm was entirely made with Magnelis®, an ideal material for solar applications. Its remarkable corrosion resistance comes from its unique composition; developed by ArcelorMittal Europe – Flat Products, the coating includes zinc, 3.5% aluminium, and 3% magnesium. Magnelis® has a self-healing effect on cut edges and scratches which ensures excellent edge protection, even in the most hostile environments. When exposed to the environment, Magnelis® forms a very dense, zinc-based protective film. This film also forms on edges, welds, perforations, and scratches. It is almost impossible for the environment to penetrate this film.

La Fossette is the first project that EDF Energies Nouvelles realises with Magnelis®. Since 2012, Profil du Futur has made continuous efforts to make Magnelis® known as a suitable product for solar applications. This prescription as well as the 25-year guarantee were key factors which convinced EDF Energies Nouvelles to work with us.

Magnelis® wasn’t the only ArcelorMittal product used for this project. ArcelorMittal Fos-sur-Mer provided slag to consolidate the paths on the solar farm. Steel-making slag is a by-product of the steel production and often used in civil engineering to consolidate embankments.

A fruitful collaboration for Fos-sur-Mer

The completion of this project is part of the EDF Group's CAP 2030 strategy, which aims to double its renewable capacity by 2030. For ArcelorMittal Méditerranée, the aim is to facilitate the production of renewable energy by making parts of its industrial lands available. The last 5 years, the company invested €60 million for sustainability and remains attentive to the residents’ remarks.

Text: ArcelorMittal Europe - Flat Products

Copyrights: ArcelorMittal Europe Communication

The Mohammed bin Rashid Al Maktoum Solar Park in Dubai (UAE) is the world's largest single-site renewable-energy project. The latest section of the Park to come onstream uses structural steels protected with Magnelis®, ArcelorMittal’s innovative breakthrough in corrosion protection. Thanks to its unique composition, Magnelis® will provide the solar structure with an unprecedented level of surface and cut-edge protection, even in this hostile desert environment.

The structural elements of the Solar Park are being supplied by PV Hardware (PVH), a leading provider of innovative solar solutions for the utility-scale solar market. The company initially began supplying Phase 2 of the Solar Park with batch galvanised steel, but quickly switched to Magnelis® when they became aware of the product: “We were impressed by ArcelorMittal’s guarantees on corrosion and abrasion – two issues that are critical for this project,” notes Emilio José García, Director of PVH. “We have noted a remarkable difference in the performance of Magnelis® compared to batch galvanised steel and have increased our production capacity considerably as a result.

Process step eliminated

Magnelis® also simplifies processing says Emilio José García: “It is easier than post-galvanised hot rolled coil because we eliminate the post-galvanisation step of the production processes. Magnelis® enables us to offer a higher quality product and improve our final guarantee.”

Due to the harsh effects of sand and the desert climate, PVH specified steel with a Magnelis® coating weight of 310 grams per square metre. This was almost half the coating weight of the batch galvanised material for a better level of protection.

Self-healing effect, a key advantage

A key advantage of Magnelis^® is its ability to self-heal. When exposed to the environment, Magnelis^® forms a very dense zinc-based protective film. This unique dense film also forms on edges, welds, perforations, and scratches. Even deformed zones will be protected. It is almost impossible for the environment to penetrate the film.

The Magnelis® coated coils were produced at ArcelorMittal Bremen (Germany) and on the new production line at ArcelorMittal Avilés (Spain). They were then shipped to Forfle, a Spanish company which specialises in the transformation of flat steel products. “The coils, typically in widths of 1,200 mm and thicknesses ranging from 1.5 to 5.0 mm, were slit by Forfle before being sent to PVH,” explains Mario Gallardo, Quality Manager at Forfle. At PVH, the slit Magnelis® coils were profiled to create the different parts of the solar support structure.

When all phases are complete in 2030, the Mohammed bin Rashid Al Maktoum Solar Park will supply up to 5,000 megawatts (MW) of energy and contribute significantly to Dubai’s goal of generating a quarter of its energy needs from renewable sources by that time. The Park is being built in a number of phases. Phase 2 began producing energy in April 2017, with the first part of phase 3 due to come onstream by April 2018. Together, phase 2 and the first part of phase 3 will add a total of 400 MW to the Park’s capacity, with another 600 MW scheduled to come onstream by 2020.

About PVH

PV Hardware (PVH) provides innovative solar tracking solutions for solar installations around the world. PVH product lines are designed and engineered by leading industry professionals to deliver the lowest total cost of installation. The company provides unparalleled customer service and support during all phases of the project including assembly. Based in Valencia (Spain), PVH has offices and projects across the globe.

More info: http://pvhardware.com/

About Forfle

Based in Sagunto, Spain, Forfle undertakes a range of operations on flat steel products such as slitting and cutting to length. Forfle also advise their customers on the characteristics of different steels and coatings, and the benefits they offer.

More info: http://www.forflesa.com/

Text: ArcelorMittal Europe - Flat Products
Photos: zhangyang13576997233, Kandinskiy Dmitriy / Shutterstock.com, PVH

Innovative system reduces carbon footprint, installation time, and costs

A new steel mounting system developed by Hanwha Q CELLS has won a 2017 Intersolar innovation award. The revolutionary design replaces traditional aluminium frames which support the photovoltaic (PV) modules on a solar mounting rack. By utilising ArcelorMittal Europe – Flat Products’ breakthrough Magnelis® coating, Hanwha Q CELLS have significantly reduced the carbon footprint and cost of PV installations.

Known as the Q.PEAK RSF L-G4 (the RSF stands for Reinforced Steel Framing), the new framing solution was recognised by the Intersolar judging panel for its: “…combination of innovative design with a strong focus on product sustainability.” Hanwha Q CELLS estimate that the RSF frame will reduce the module’s carbon footprint by around 15 percent compared to the traditional aluminium frames in use today.

By utilising Magnelis® coated steel, Hanwha Q CELLS have ensured the long-term performance of the frame. As well as offering corrosion resistance on the surface, Magnelis® protects deformed zones, edges, and perforations thanks to its self-healing effect. It is also highly resistant to abrasion – a key factor in the sandy desert environments where solar energy is plentiful.

The development of the RSF frame took almost a year of research and prototyping. During this phase, ArcelorMittal R&D provided Hanwha Q CELLS with technical advice and support regarding the long-term performance of Magnelis®.

One of the key advantages of the new Hanwha Q CELLS frame is its ease of installation. Hanwha Q CELLS has demonstrated that labour and material costs can be reduced significantly thanks to the innovative design and use of Magnelis®. As the Intersolar jury noted, “With these innovations, the cost of installation, and of the entire system, is minimised.”

Text: ArcelorMittal Europe - Flat Products
Pictures: courtesy Hanwha Q CELLS

Two newly rebuilt sections of the Czech Republic’s D1 motorway will be equipped with safety barriers manufactured by ArcelorMittal Ostrava, using the company’s revolutionary Magnelis® coating. A total of 900 tonnes of one and two-way traffic barriers will be installed between June and November this year.

“We will install the safety barriers at two newly reconstructed sections of the D1 motorway, from Jihlava to Velký Beranov and from Velká Bíteš to Devět křížů. Together, there will be 23 kilometres of one and two-way safety barriers with the Magnelis® coating, which represents roughly 900 tonnes of this product. Apart from the D1 motorway, we have already installed the same safety barriers on the I/11 road“ said Dagmar Raszková, safety barriers sales manager at ArcelorMittal Ostrava.

Magnelis® coating offers a revolutionary new form of steel corrosion protection. Compared with the standard zinc coating, the protective layer of Magnelis® is four times thinner, with its 25µm thickness sufficient for corrosion protection. The Magnelis®  coating protects the steel barrier for twice as long - up to 40 years. This is enabled by the unique chemical composition which, besides zinc, also includes aluminium and magnesium. Thanks to the high durability and adhesion of the coating, the steel can be shaped using different methods of forming including bending, drawing and profiling.

“Apart from its durability, the most important added value of the Magnelis® coating is its self-healing capability. It perfectly protects the areas that are most easily attacked by corrosion such as cuts, welds and scratches. When the protective layer is damaged, Magnelis® can repair itself and extend the life of the entire steel safety barrier system,” explains Raszková. Magnesium forms a protective film over the damaged area to protect it against the weather and corrosion. 

ArcelorMittal Ostrava has been making safety barriers since 1969, producing almost 45,000 kilometres of safety barriers during this time. ArcelorMittal Ostrava is the only producer of safety barriers in the ArcelorMittal Group. More than 80% of higher class roads and motorways in the Czech Republic are equipped with safety barriers made in Ostrava.

Click here to learn more about Magnelis®

ArcelorMittal Ostrava a.s. is part of the world’s largest steel and mining group ArcelorMittal. Annually it produces over 2 million tonnes of steel, which is mainly used in construction and machinery. It is the biggest manufacturer of road safety barriers and the only producer of grain-oriented steel sheets in the Czech Republic. Besides the domestic market the company delivers its products to more than 40 countries around the world. ArcelorMittal Ostrava and its subsidiaries employ over 7 000 people. In 2016 average income was CZK 35 104. As a result of the completion of a range of above-standard greening technologies the company produces its products with the minimum possible environmental footprint. To contribute to making a more sustainable future possible, the company has set 10 sustainable development outcomes. The progress on each of the outcomes is reported on the Annual Review. The sole shareholder is ArcelorMittal S.A.

The SKESS Corporation is one of Russia’s leading suppliers of grain silos and grain processing equipment. The company recently started to use Magnelis® coated steel from ArcelorMittal Europe – Flat Products for elements of its silos and related products. Magnelis® is an ideal corrosion protection solution for grain silos as it is compatible with food applications and very easy to process.

20-year guarantee beats the competition

A key reason for the switch to Magnelis® is the value it adds to the company’s products, as director general of SKESS, Alexander V. Dormostuk explains: “Magnelis® makes our silos and equipment much more competitive as we benefit from ArcelorMittal’s 20-year guarantee. Other corrosion protection solutions, such as pre- and post-galvanisation, do not come with any guarantees in Russia.”

Magnelis® is the only metallic coated product which is suitable for use in C5 environments such as marine, industrial, and farm locations. Cut edges are also protected thanks to the self-healing property of Magnelis®. This ensures the integrity of the silos and equipment over the long-term and is just one of the reasons ArcelorMittal can offer Magnelis® with a 20-year guarantee.

Compatible with most processing operations

ArcelorMittal supplies SKESS with S350 high strength steel in coils, slit coils, and sheets. The steel coils are manufactured and coated with Magnelis® ZM310 at ArcelorMittal’s mills in Bremen (Germany) and Liège (Belgium). Some coils are also sent to ArcelorMittal ESP (Belgium) where they are slit and cut into sheets for various parts of the silos. Additional coil slitting is carried out by ArcelorMittal Desvres (France).

Magnelis® ZM310 is a zinc-aluminium-magnesium coating which is ideal for construction and civil engineering applications. The coated steel is available in a wide range of thicknesses and can be used to form the walls, roofs, and hoppers of the silos.

Magnelis® ZM310 is applied to both sides of the steel at a thickness of 25 µm per side. It is compatible with all conventional processing operations including: bending, drawing, clinching, profiling, stamping, and welding.

SKESS has worked with ArcelorMittal since 2009 and the relationship between the two companies is strong. “We are in permanent contact with the technical specialists from ArcelorMittal,” notes Nataliya Simonova, head of the foreign economic activity department. “We contact them to find solutions to technical problems and we always receive good support.”

Top 3 reasons SKESS uses Magnelis® from ArcelorMittal

1. Magnelis® offers very high corrosion resistance, much better than traditional coatings
2. Magnelis® is certified for use in the most severe C5 environment
3. SKESS silos created with Magnelis® come with a 20-year guarantee

SKESS website: http://skess.ru/en/

Copyright images: SKESS Corporation