The new catalogue has been extended to systems based on the latest HZ®-M king pile range combined with our enhanced AZ®-800 steel sheet pile generation as intermediaries. It provides new technical data needed for design according to Eurocode and includes a revised table for resistance to water pressure.

You can download the catalogue for the design of economic combined walls in our Document library.

ArcelorMittal Luxembourg received the Environment Award from the business federation FEDIL at the end of 2019 for its facility to recover the excess heat generated during the production of steel sheet piles on the ArcelorMittal Belval site.

The equivalent of 4000 heated houses per year

In June 2018, the Deputy Prime Minister, Minister of Ecology, Étienne Schneider, and ArcelorMittal Luxembourg Chairman of the Board of Directors and ArcelorMittal Board Member, Michel Wurth, gathered for the inauguration of the surplus heat recovery plant.

Since its inauguration, the heat emitted by the mill supplies the districts of Belval, Nonnewisen, and Summit. 200 customers are connected and can then cover 70% of the heating needs of the SUDCAL heating network.

"It is a great pride to see this project, fruit of an exemplary cooperation between an industrial player, the State and an energy operator, crowned with such an award. The reduction of our environmental impact is one of the major axes of our policy in favor of sustainable development and the circular economy implemented by the group in Luxembourg. With this project, we have shown that the pooling of complementary talents to control the environmental impact of the industry, it works! This initiative opens up great prospects for other actors in Luxembourg, who will be able to draw inspiration from it to multiply it," states Roland Bastian, Managing Director of ArcelorMittal Luxembourg.

CO2 reduction

The Belval site is composed of an electric steel mill and two rolling mills, including the 'train 2.' The facility contains a reheating furnace for raising the semi-finished products to 1300° C and since last year its fumes have been used to power the SUDCAL heating network. Exiting at 400°C, the fumes are sent to the recuperator to heat the water which is then directed to a water/water heat exchanger, at which time the water is finally ready to be sent to the homes heated by SUDCAL .

Thanks to the reuse of this energy, ArcelorMittal Luxembourg contributes to the reduction of the national energy consumption of the Grand Duchy and thus allows SUDCAL to reduce its environmental impact up to 5000 t of CO2 per year.

Text: ArcelorMittal Luxembourg, Constructalia
Images: ArcelorMittal Luxembourg
Video: FEDIL

With a length of 560 km, the Moselle is a major European waterway, crossing France, Luxembourg, and Germany. Next April, a brand-new steel-concrete composite bridge will rise on the French bank of the river. It is currently being built with beams from ArcelorMittal Europe – Long Products assembled in box girders entirely prefabricated by Steligence® Fabrication Centre in Luxembourg. About 200 km from there, on the German bank of the Moselle, new locks are being installed thanks to ArcelorMittal Sheet Piling.

Safer and more efficient access on the river

Built in 1942, the old bridge located in Tonnoy, France was deteriorating and was no longer in line with the latest standards regarding mobility. With this new 92-metre bridge, user safety will increase thanks to a new footbridge dedicated exclusively to pedestrians and cyclists and a wider road for vehicles traffic. The bridge will also limit the impacts on the Moselle riverbed and ensure better hydraulic flow thanks to the presence of three pillars instead of four.

As for the locks in Germany, the existing ones are no longer up to date in their dimensions, causing waiting times at the lock passages. This is a major issue, especially when freight transport has to share the route with the abundant tourist excursion boats. As a solution, the locks will be equipped with a second lock chamber, in larger dimensions (210 m x 12.5 m). Thanks to the second lock chambers, waterways as ecological and economic modes of transport will become even more attractive, which will also strengthen the reputation of this economic area.

S460M: the key advantage to winning this bridge project

In early September, construction of the Tonnoy bridge took a huge step: the delivery on site and the installation of the box girders. The girders, fabricated and painted by Steligence® Fabrication Centre, are composed of 24 beams in grade S460M produced in ArcelorMittal Europe – Long Products’ mill in Differdange. They measure between 30.5 m and 35.4 m and weigh a total of 187 tonnes.

The use of S460M structural steel grade allowed for weight reduction, which was a competitive advantage in this project that was initially supposed to be completely built with concrete. Thanks to ArcelorMittal steel, construction time and costs were considerably reduced as there was no need for formwork, sanding, welding, or confinement.

For the installation of the 12 girders (eight 29.85-m girders of 2 beams and four 35-m girders of 2 beams), a 220-tonne lifting crane was used. Transportation was organised by the Steligence® Fabrication Centre with the help of MKTS transport company. This special transport had to be regulated by pilot cars and Luxembourgish and French law enforcement.

Improving waterway transport

Out of the ten locks that require work, the Zeltingen and Fankel locks are already extended and in operation. For the Trier lock, the overall construction comprises the extension of the upper and lower outer harbour to a length of 225 m, the relocation of the Trier water gauge, the construction of a new control centre for the locks of Zeltingen, Wintrich, Detzem, and Trier, as well as an ecological compensation measure at the Monaise sports boat harbour.

The upper outer harbour, the central piers in the upper and lower water, will be built using steel sheet piling from ArcelorMittal Europe – Long Products, produced in the Belva milll. A single anchored PU® 22 sheet pile wall will be used for the upper outer harbour and an approach dolphin in the lower water will be constructed as a circular cell from AS® 500 profiles – filled with sand or other material – that will be dismantled at the end of the new lock construction.

Works for the bridge are still ongoing on the banks of the Moselle with completion foreseen in April 2020. As for the Trier lock, completion should take place before the end of 2019.

Text: ArcelorMittal Europe Communications
Images: ArcelorMittal Europe